Overview of coal sludge gravity concentration technologies
https://doi.org/10.21285/2686-9993-2022-45-4-458-468
Abstract
The purpose of the study is to collect data and analyze modern development trends of gravity concentration technologies and equipment for coal sludge enrichment. Conducted generalization and analysis of scientific and technical information allowed to state that some attempts have been made recently to enrich coal slimes using mainly gravity concentration methods. Each of these methods involves a number of processes based on general physical and physicochemical properties serving the criteria for material separation as well as on the differently applied additional separating forces and machinery and apparatus designs. The latter include heavy-media cyclones, spiral separators, hydrosizers, concentration tables and wash boxes. The author considers the operation principle of the listed gravity equipment, demonstrates the advantages and disadvantages of each of the apparatuses. The data given indicate that, modern gravity equipment used for coal sludge enrichment features satisfactory indicators of the average probable deviation. To identify the rational topology of concentration diagrams for a particular object, the most optimal type of gravity concentration equipment or its combination is selected depending on the characteristics of the material composition. The analysis of data has shown that the most promising, highly efficient, effective, environmentally friendly and resource-saving gravity concentration method is spiral separation.
Keywords
About the Author
S. A. ProkopievRussian Federation
Sergey A. Prokopiev – Cand. Sci. (Eng.), Head of the Department of Integrated Use of Mineral Raw Materials; Managing Director
Irkutsk
Competing Interests:
The author declares no conflicts of interests
References
1. Tarazanov I. Performance results of Russian coal industry in 2012. Ugol' = Russian Coal Journal. 2013;3: 78-90. (In Russ.).
2. Shadrunova I. V., Zelinskaya E. V., Volkova N. A., Orekhova N. N. Mining waste: resource potential and processing technologies (on the example of Siberia and the Urals). In: Sovremennye problemy kompleksnoi pererabotki trudnoobogatimykh rud i tekhnogennogo syr'ya (Plaksinskie chteniya – 2017): materialy Mezhdunar. nauch. konf. = Modern problems of complex processing of refractory ores and technogenic raw materials (Plaksinsky Readings – 2017): materials of the International scientific conference. 12–15 September 2017, Krasnoyarsk. Krasnoyarsk: Siberian Federal University; 2017, p. 15–21. (In Russ.).
3. Novak V. I., Kozlov V. A. Review of modern coal sludge concentration methods. Gornyi informatsionnoanaliticheskii byulleten' (nauchno-tekhnicheskii zhurnal) = Mining informational and analytical bulletin (scientific and technical journal). 2012;5:130-138. (In Russ.).
4. Belousov V. A. Perspective methods of enrichment of coal slime. Mezhdunarodnyi zhurnal prikladnykh i fundamental'nykh issledovanii. 2014;4:15-17. (In Russ.).
5. Sokur A. K. Review of gravitational concentration technologies for coal slimes of non-flotation size. Obogashchenie poleznykh iskopaemykh: nauch.-tekhn. sb. 2012;51:126-136. (In Ukrainian).
6. Kirnarskii A. S. Improvement of gravitational technology of chromium ore beneficiation. Obogashchenie poleznykh iskopaemykh: nauch.-tekhn. sb. 2011;46:93-100. (In Ukrainian).
7. Kirnarskii A. S., Lupei S. A. Improvement of separation characteristics of gravitational apparatuses based on the single functionality principle. Obogashchenie poleznykh iskopaemykh: nauch.-tekhn. sb. 2011;45:71-78. (In Ukrainian).
8. Kirnarskii A. S. The principle of single-functionality of separation processes under hard coal benefication. Ugol' = Russian Coal Journal. 2012;5:94-96. (In Russ.).
9. Samygin M. A., Zolotko A. A., Pochinok V. V. Jigging. Moscow: Nedra; 1976. 319 p. (In Russ.).
10. Zarubin L. S., Iofa M. B. Foreign technology of coal deep enrichment and desulfurization in heavy-medium hydrocyclones abroad: review. Moscow: Central Research Institute of Economics and Scientific and Technical Information of the Coal Industry; 1980. 29 p. (In Russ.).
11. Polulyakh A. D., Polulyakh D. A. Use of heavy-medium hydrocyclones for coal benefication. Obogashchenie poleznykh iskopaemykh: nauch.-tekhn. sb. 2011;47:116-126.
12. Kozlov V. A., Novak V. I. The development of the method of shaken bed when concentrating coal tailings. Gornyi informatsionno-analiticheskii byulleten' (nauchnotekhnicheskii zhurnal) = Mining informational and analytical bulletin (scientific and technical journal). 2010;6:99-106. (In Russ.).
13. Baichenko A. A., Evmenova G. L. Recycling of Kuzbass coal sludge from external settling ponds. Vestnik Kuzbasskogo gosudarstvennogo tekhnicheskogo universiteta = Bulletin of the Kuzbass State Technical University. 2005;4-1:57-60. (In Russ.).
14. Bukin S. L., Korchevskii A. N., Sholda R. A. Coalslime enrichment complex based on a concentration table. Obogashchenie poleznykh iskopaemykh: nauch.-tekhn. sb. 2010;43:54-61. (In Russ.).
15. Ivanov V. D., Prokop'ev S. A. Spiral apparatuses for ore and sand enrichment in Russia. Moscow: Daksi; 2000. 239 p. (In Russ.).
16. Anikin M. F., Ivanov V. D., Pevzner M. L. Spiral apparatuses for ore concentration. Moscow: Nedra; 1970. 181 p. (In Russ.).
17. Yashin A. V., Anikin M. F, Skripko V. A. Separator of spiral apparatuses. Moscow: Nedra; 1984. 102 p. (In Russ.).
18. Prokop'ev S. A., Ponomareva A. M., Bolotin M. L. Processing of technogenic raw materials of a coal washing plant. In: Ekologicheskie problemy i novye tekhnologii kompleksnoi pererabotki mineral'nogo syr'ya (Plaksinskie chteniya – 2002): materialy Mezhdunar. soveshch. = Environmental problems and new technologies for the complex processing of mineral raw materials (Plaksinsky Readings – 2002): materials of the International meeting. 16–19 September 2002, Chita. Chita: PKTs-Al'teks; 2002, p. 79–82. (In Russ.).
19. Turetskaya N. Yu., Prokop'ev S. A., Prokop'ev E. S. Development of an effective low-cost technology for obtaining coal concentrate and iron-containing product from the silt sludge of the Kasyanovskaya Concentrator hydraulic dump. In: XII Kongress obogatitelei stran SNG = 12th CIS Congress of the Mineral Processing Engineers. 25–27 February 2019, Moscow. Moscow: National University of Science and Technology (MISiS); 2019, p. 205–209. (In Russ.).
Review
For citations:
Prokopiev S.A. Overview of coal sludge gravity concentration technologies. Earth sciences and subsoil use. 2022;45(4):458-468. (In Russ.) https://doi.org/10.21285/2686-9993-2022-45-4-458-468